Freeze–Thaw Pre-Treatment of Cassava Tubers to Improve Efficiency of Mechanical Peeling
Freeze–Thaw Pre-Treatment of Cassava Tubers to Improve Efficiency of Mechanical Peeling
Barati, Ziba;Latif, Sajid;Romuli, Sebastian;Müller, Joachim
2019-07-17 00:00:00
applied sciences Article Freeze–Thaw Pre-Treatment of Cassava Tubers to Improve Eciency of Mechanical Peeling Ziba Barati * , Sajid Latif, Sebastian Romuli and Joachim Müller Institute of Agriculture Engineering (440e), Tropics and Subtropics Group, University of Hohenheim, 70599 Stuttgart, Germany * Correspondence: Barati@uni-hohenheim.de; Tel.: + 49-711-459-24704; Fax: + 49-711-459-23298 Received: 25 June 2019; Accepted: 15 July 2019; Published: 17 July 2019 Abstract: The eect of a freeze–thaw pre-treatment (FTP) on the peeling process of cassava tubers was investigated in this study. The length and weight of the cassava tubers varied from 200 to 280 mm and 500 to 900 g, respectively. A prototype abrasive cassava peeling machine was used. The operational parameters were the rotational speed of the brushes (550–1150 rpm), peeling time (1–5 min), thawing temperature (50–90 C), and incubation time of the thawing treatment (0–120 s). Response surface methodology was applied to optimize FTP to improve the peeling process of cassava tubers. Peeled surface area and peel loss were measured as the responses. Results revealed that the peeled surface area and peel loss were significantly influenced by the rotational speed of the brushes, peeling time, and the incubation time of the thawing treatment (p < 0.05). Under optimal peeling conditions, with a rotational speed of 1000 rpm, a peeling time of 3.4 min, a thawing temperature of 59 C, and an incubation time of 90 s, the peeled surface and the peel loss were approximately 99.5 and 19%, respectively. The results show that the use of FTP can improve cassava peeling by softening the peels and increasing the peeled surface area. Keywords: freeze–thaw pre-treatment; mechanical peeling; peel loss; peeling eciency; response surface method 1. Introduction Cassava, one of the staple foods in tropical and sub-tropical lands, has gained attention due to its capability to provide food security in recent decades [1–3]. Fresh cassava tubers do not have a long shelf-life due to their high moisture content [4]. Therefore, cassava tubers are usually processed to obtain various relatively shelf-stable products [5]. Peeling is an essential step in cassava processing, which includes removing the corky periderm and cortex from the tubers. Peeling of cassava tubers, either for industrial or domestic use, is still a major challenge in cassava processing. Currently, it is traditionally done by hand or by mechanical, thermal, or chemical methods [6]. Practically, each method of peeling presents its own advantages and disadvantages. Traditional manual peeling is slow and labor intensive. Mechanical peeling of cassava tubers done in small and large-scale industries creates high losses and has an inecient peeling rate. The peeling eciency decreased in mechanical peeling [6] by increasing the rotational speed of the peeling tools (brushes or drums) and the peeling time. The technical data on the properties of cassava tubers to design an appropriate peeling machine is insucient. Furthermore, irregular shape, size, age, and dierent varieties of cassava tubers aect the peeling process [7–9]. Despite several attempts to develop a mechanized peeling machine in Nigeria, Brazil, and China, no ecient cassava peeling machine is currently available on the market [9–12]. This can be explained by the broad variations in size, weight, and peel thickness of cassava tubers as well as the irregularity in their shape [7,13,14]. Moreover, environmental factors such as relative humidity, temperature, rainfall, Appl. Sci. 2019, 9, 2856; doi:10.3390/app9142856 www.mdpi.com/journal/applsci Appl. Sci. 2019, 9, 2856 2 of 13 type of soil, moisture content of soil, acidity of soil, fertility of soil, and vegetation on the farm may aect the characteristics of cassava tubers that impact the peeling process [15]. Considering all the problems, Ohwovoriole et al. [10] stated that an eective cassava peeling machine should remove the cortex of the tuber eciently without considerable loss of flesh. Previous studies have shown that the freeze–thaw method could improve the peeling process as achieved in tomato processing [16,17]. It was found that 20 to 30 s of chilling process in cooled brine continued by further thawing in hot water could loosen the peels for easy removal [18]. However, to the best of our knowledge so far no studies were published on the application of the freeze–thaw pre-treatment for the peeling process of cassava tubers. Accordingly, the main objectives of this study were: (1) to investigate the impact of freeze–thawing on the peeling of cassava tubers, (2) to optimize the freeze–thaw pre-treatment to improve the peeling process, and (3) to investigate the eect of freeze–thaw pre-treatment on the quality of peeled cassava tubers. 2. Materials and Methods 2.1. Material Cassava tubers imported from Costa Rica were purchased from the local market in Stuttgart. The tubers were chosen based on their length, mass, and diameter. The selection criteria were tuber lengths of 200 to 280 mm, a tuber mass of 500 to 900 g, and tuber diameters of 60 to 80 mm. After screening, the cassava tubers were stored at 18 C for the experiment. 2.2. Characterization of Cassava Tubers Before sorting the cassava tubers for the peeling experiment, they were characterized by their peel thickness, dry matter of the peels, dry matter of the flesh of tuber, proportion of peel mass of the tuber, force to penetrate the peel, and force to penetrate the tuber flesh. The thickness of the peels was measured with an accuracy of 0.1 mm by using a Vernier caliper. The penetration force was measured by a penetrometer (PCE-FM200, PCE Deutschland GmbH, Meschede; Germany). Dry matter content was determined based on DIN CEN/TS 14774-3 [19] using a cabinet dryer (UM 700Memmert GmbH & Co.KG, Schwabach, Germany). The peel mass proportion of the tuber was calculated as peel loss PL: m m PL = 100 (1) where PL is the proportion by weight of the tuber peel (%), m is the mass of the tuber before peeling (g), and m is the mass of the peeled tuber (g). As for control value, the mass of peel when the tuber is carefully manually peeled to avoid flesh loss PL was also measured. man The characteristic parameters were measured for 20 cassava tubers and the mean values were presented. 2.3. Experimental Procedure 2.3.1. Description of the Prototype Cassava Peeling Machine A prototype abrasive cassava peeling machine was used. The peeling machine was 1500 mm long, 500 mm wide, and had a height of 1000 mm. The machine consisted of five rotating cylinders, which were covered by abrasive brushes (ZZB10022-439648, August Mink KG, Göppingen, Germany) (Figure 1). Other components of the machine were frame, water bath with adjustable heating system (UNOLD 58815, Conrad, Hirschau, Germany), motor (1.5 kW, 1LA 5090, Siemens AG, München, Germany), and frequency converter (ST 8100, Sourcetronic GmbH, Bremen, Germany) to regulate the rotational speed of the brushes. Appl. Sci. 2019, 9, 2856 3 of 13 Appl. Sci. 2019, 9, x FOR PEER REVIEW 3 of 14 Figure 1. The prototype cassava peeling machine. Figure 1. The prototype cassava peeling machine. 2.3.2. The Freeze–Thaw Pre-Treatment (FTP) 2.3.2. The Freeze–Thaw Pre-Treatment (FTP) Before peeling with the abrasive peeling machine, cassava tubers were frozen at 18 C for 24 h Before peeling with the abrasive peeling machine, cassava tubers were frozen at −18 °C for 24 h and treated in a water-bath by applying dierent temperatures (50, 60, 70, 80, and 90 C) and incubation and treated in a water-bath by applying different temperatures (50, 60, 70, 80, and 90 °C) and times (0, 30, 60, 90, and 120 s). incubation times (0, 30, 60, 90, and120 s). 2.3.3. Peeling Process 2.3.3. Peeling Process After the freeze–thaw pre-treatment (FTP), the treated cassava tubers were peeled using the After the freeze–thaw pre-treatment (FTP), the treated cassava tubers were peeled using the prototype abrasive peeling machine by applying dierent rotational speeds (550, 700, 850, 1000, and prototype abrasive peeling machine by applying different rotational speeds (550, 700, 850, 1000, and 1150 rpm) and peeling times (1, 2, 3, 4, and 5 min). For each parameter combination, 3 cassava tubers 1150 rpm) and peeling times (1, 2, 3, 4, and 5 min). For each parameter combination, 3 cassava tubers were treated and peeled using the peeling machine, and the mean values of these 3 tubers are reported were treated and peeled using the peeling machine, and the mean values of these 3 tubers are in the study. reported in the study. 2.4. Experimental Design 2.4. Experimental Design Response surface methodology (RSM) using central composite design (CCD) was elaborated Response surface methodology (RSM) using central composite design (CCD) was elaborated to to study the eect of FTP under variation of rotational speed of the brushes, peeling time, thawing study the effect of FTP under variation of rotational speed of the brushes, peeling time, thawing temperature, and incubation time on the peeling process for cassava tubers. temperature, and incubation time on the peeling process for cassava tubers. The CCD consisting of 30 combinations (6 central points), with a four-level full factorial design The CCD consisting of 30 combinations (6 central points), with a four-level full factorial design using coded factor 2, 1, 0, +1, and +2 was applied in this study. The selected independent variables using coded factor −2, −1, 0, +1, and +2 was applied in this study. The selected independent variables and limit levels for the response surface study are presented in Table 1. The peeled surface area and peel and limit levels for the response surface study are presented in Table 1. The peeled surface area and loss were chosen as response factors for evaluating the cassava tuber peeling process. It was assumed peel loss were chosen as response factors for evaluating the cassava tuber peeling process. It was that maximizing the peeled surface area to 100% and peel loss 20%, where 15 to 20% represents the assumed that maximizing the peeled surface area to 100% and peel loss ≤20%, where 15 to 20% typical proportion of peels in the tuber [11,20], would result in an optimum peeling process. represents the typical proportion of peels in the tuber [11,20], would result in an optimum peeling The peeled surface area was determined according to Srikaeo, Khamphu, and Weerakul [21] by process. analyzing the photos, which were taken from cassava tubers after the peeling process, using image The peeled surface area was determined according to Srikaeo, Khamphu, and Weerakul [21] by processing software (Fiji, Madison, WI, USA). The peeled surface area (PSA) was calculated as: analyzing the photos, which were taken from cassava tubers after the peeling process, using image processing software (Fiji, Madison, WI, USA). The peeled 1 surface area (PSA) was calculated as: PSA = 100 (2) 𝑃𝑆𝐴 = ∙ 100 (2) where PSA is the peeled surface area after the peeling process (%), A is the area of the removed peel 2 2 on the tuber surface (cm ), and A is the whole cassava tuber surface (cm ). where PSA is the peeled surface area after the peeling process (%), A1 is the area of the removed peel The peel loss was computed according to Equation (1). 2 2 on the tuber surface (cm ), and A2 is the whole cassava tuber surface (cm ). The peel loss was computed according to Equation (1). Appl. Sci. 2019, 9, 2856 4 of 13 Table 1. Independent variables and limit levels for response surface study. Levels Variables Unit Coded Factors 2 1 0 1 2 Rotational speed of brushes rpm X 550 700 850 1000 1150 Peeling time min X 1 2 3 4 5 Thawing temperature C X 50 60 70 80 90 Incubation time s X 0 30 60 90 120 2.5. Starch Content Analysis To investigate the characteristics of the peeled cassava tubers, the total starch content of manually peeled cassava tubers and peeled cassava tubers after FTP using the peeling machine was determined by R-Biopharm assay kit (Nr. 10 207 748 035, R-Biopharm AG, 64297 Darmstadt, Germany) following AOAC method No. 996.11 [22]. 2.6. Scanning Electron Microscopy of Freeze–Thaw Treated Cassava Tubers To investigate the eect of FTP on the structure of cassava starch, scanning electron microscopy (SEM) images were obtained from the manually peeled cassava tubers as a control of this study and from the peeled cassava tubers after FTP using the peeling machine at optimum conditions. The SEM was conducted according to Ayetigbo et al. [23]. The vacuum dried samples at 40 C were grounded and directly placed on a graphite layer on a gold-plated cylinder. The samples were observed at magnifications of 200–2000 in a scanning electron microscope (JSM-IT100, JEOL GmbH, Freising, Germany) under high-vacuum conditions with an accelerating voltage of 2.5 to 20 kV. To confirm the reproducibility of the results, at least 5 images were obtained from dierent areas of the samples. 2.7. Statistical Analysis A student version of Design Expert 11 (STATCON GmbH, Witzenhausen, Germany) was used to design the experiments and to analyze the obtained data. The data was originally analyzed with the full cubic model for each response. The full models were later adjusted by removing the statistically insignificant terms, not considering those required to support hierarchy. The final reduced cubic models were then determined. The analysis of variance (ANOVA) was applied to examine the significance of independent variables and their interactions at p value < 0.05 (95% confidence level). The accuracy of the mathematical model was estimated using statistical analysis of coecient of correlation (R ) and mean absolute percentage error (MAPE). In order to validate the optimization of cassava tuber peeling by FTP through the peeling machine, three replicates were conducted under optimum conditions. 3. Results and Discussion 3.1. Characteristics of Cassava Tubers The characterization of cassava tubers in this study is presented in Table 2. The mass proportion of the peels in the cassava tubers ranged from 13.3 to 15.6%, which is in accordance to the results (8.5 to 17%) reported by Ezekwe [13]. The observed thickness of the peels ranged from 2.7 to 3.3 mm in this study. A wider thickness range for peels of 1.2 to 4.1 mm was reported by Adetan et al. [11]. The range of diameter and length of cassava tubers varied from 53.1 to 90.9 mm and from 194 to 320 mm, respectively. The force necessary to penetrate the cassava tuber peels and cassava tuber flesh 2 2 varied from 4.4 to 5.6 (N/mm ) and from 2.8 to 3.8 (N/mm ), respectively. Similarly, a peel penetration force of 3.3 to 5.47 (N/mm ) for cassava tubers was reported by Adetan et al. [11]. Other characteristic parameters including the weight of the tuber, the dry matter of the peel, and the dry matter of tuber in this study are similar to previous studies with slight dierences [11,24]. Appl. Sci. 2019, 9, 2856 5 of 13 Table 2. Characteristics of cassava tubers (n = 20). Parameters Mean SD Mass of tuber (g) 733.4 254.7 Length of tuber (mm) 240 40.0 Diameter of tuber (mm) 66.7 9.9 Peel thickness (mm) 2.9 0.2 Penetration force, flesh (N/mm ) 3.3 0.7 Penetration force, peel (N/mm ) 5.0 0.4 Dry matter, flesh (%) 32.9 4.1 Dry matter, peel (%) 43.3 19.4 Proportion of peel by mass (%) 14.7 0.9 A weight range of about 900 g (415–1287 g) was observed in the sample, associated with the mean SD of 733.4 254.7. Sorting of the agricultural products prior to packaging or processing is a routine in post-harvest operations. Therefore, based on the properties of the normal distribution and after checking for normality, the weight range of the tubers was limited to 500–900 g, which as approximation of “mean 1 SD” should cover more than two- thirds of the population. 3.2. Eect of the Rotational Speed of the Brushes, the Peeling Time, and FTP on the Peeling Process for Cassava Tubers The RSM design matrix for the rotational speed of the brushes, the peeling time, and FTP are presented in Table 3 together with the peeled surface area and the peel loss. The peeled surface area and peel loss ranged from 14.9 to 97.9% and 4.2 to 37.5%, respectively, by variation of condition parameters (rotational speed of brushes, peeling time, thawing temperature, and incubation time). The average peeled surface area and peel loss of cassava tubers was 64.1 and 18.7%, respectively. The mathematical equation obtained from RSM for the peeled surface area (PSA) of cassava tubers is as follows: PSA = 148.87408 + 0.135258v 14.11093t + 2.4693T 3.72594t + 0.135243 p t vt + 0.005847vt 0.76666t T + 1.61357t t 0.000283v (3) p t p p t 2 2 6.01193t 0.006776t 0.001856vt t p t where PSA is the peeled surface area after FTP and the peeling process (%), v is the rotational speed of the brushes (rpm), t is the peeling time (min), T is the thawing temperature ( C), and t is the p t incubation time (s). It was observed that increasing the rotational speed of the brushes, the peeling time, thawing temperature, and incubation time had a positive eect on the peeled surface area. The eects of individual variables and their interaction on the peeled surface area are shown 2 2 in Table 4. The accuracy of the model was indicated by R and adjusted R of 0.890 and 0.813, respectively. The MAPE was 13.8%. Speed of brushes, peeling time, and thawing incubation time significantly (p < 0.05) influenced the peeled surface area of cassava tubers. Higher p-values for the thawing temperature and some interaction terms suggested little impact on the peeled surface area of cassava tubers. Figure 2 presents the surfaces plots for the peeled surface area as a function of the rotational speed of the brushes, peeling time, thawing temperature, and incubation time. The model was further verified with the normal probability plot for the externally studentized residuals. It was determined that most of the residuals were on a straight line (Figure 2d). This indicates the normal distribution of data. Furthermore, the plot of residuals versus predicted values, as presented in Figure 2e, shows no clear pattern among the data, which suggests the absence of biases. Appl. Sci. 2019, 9, 2856 6 of 13 Table 3. Experimental layout designed by Design Expert and its corresponding experimental and predicted values of responses. Factor Variables Responses Rotational Speed Peeling Thawing Incubation Peeled Surface Run Peel Loss (%) of Brushes (rpm) Time (min) Temperature ( C) Time (s) Area (%) X X X X Exp Exp Pred Pred 1 2 3 4 1 1000 4 60 30 94.9 84.7 30.4 31.3 2 700 4 60 30 48.0 40.2 9.2 8.7 3 1000 2 60 90 76.6 70.5 12.5 13.4 4 850 5 70 60 78.2 81.3 27.2 26.8 5 1000 2 80 90 72.2 89.2 34.8 34.8 6 700 4 80 30 26.8 28.2 5.6 6.0 7 550 3 70 60 24.4 30.3 6.8 7.6 8 700 2 80 90 50.9 54.0 6.2 6.5 9 850 3 70 60 63.5 78.9 26.0 24.5 10 700 4 80 90 81.1 76.8 37.0 36.4 11 700 2 60 30 14.9 24.3 4.3 4.7 12 1000 4 60 90 97.9 104.9 23.7 23.7 13 1150 3 70 60 87.1 76.6 21.8 20.3 14 850 3 70 60 84.9 78.9 23.5 24.5 15 1000 2 60 30 22.8 21.2 5.3 5.4 16 700 4 60 90 87.2 88.8 30.4 30.7 17 850 3 70 60 92.3 78.9 24.1 24.5 18 850 3 90 60 89.3 82.3 17.8 17.5 19 1000 2 80 30 31.1 39.9 6.6 7.5 20 1000 4 80 30 60.8 72.8 9.2 9.3 21 850 3 70 120 92.8 86.8 31.9 31.6 22 850 3 70 0 20.7 22.2 4.2 3.7 23 700 2 60 90 35.5 35.3 10.8 10.3 24 850 3 70 60 63.5 78.9 26.0 24.5 25 1000 4 80 90 94.5 93.0 37.5 38.3 26 850 1 70 60 36.0 28.3 10.8 10.4 27 700 2 80 30 53.5 43.1 10.2 9.7 28 850 3 50 60 65.5 75.5 20.6 20.3 29 850 3 70 60 84.7 78.9 23.5 24.5 30 850 3 70 60 91.9 78.9 24.1 24.5 a b c Experimental value, predicted value, and error of mathematical equation resulted in value higher than 100. The mean absolute percentage error (MAPE) of peeled surface area and peel loss was 4.2 and 13.8%, respectively. Table 4. ANOVA for reduced cubic equation for the eect of freeze–thaw pre-treatment (FTP), rotational speed of brushes, and peeling time on the peeled surface area (PSA) of cassava tubers. Source Sum of Squares Degree of Freedom Mean Square F Value p Value Intercept 18615.46 12.00 1551.29 11.51 <0.0001 X -Rotational speed of brushes 3225.20 1.00 3225.20 23.93 0.0001 X -Peeling time 4214.43 1.00 4214.43 31.27 <0.0001 X -Thawing temperature 68.81 1.00 68.81 0.51 0.4846 X -Incubation time 6252.99 1.00 6252.99 46.39 <0.0001 X X 205.05 1.00 205.05 1.52 0.2342 1 2 X X 25.05 1.00 25.05 0.19 0.6718 1 4 X X 940.43 1.00 940.43 6.98 0.0171 2 3 X X 18.39 1.00 18.39 0.14 0.7164 2 4 X 1131.89 1.00 1131.89 8.40 0.01 X 1012.01 1.00 1012.01 7.51 0.014 X 1041.20 1.00 1041.20 7.72 0.0129 X X X 1116.43 1.00 1116.43 8.28 0.0104 1 2 4 Residual 2291.34 17.00 134.78 – – Lack-of-fit 1407.20 12.00 117.27 0.66 0.7412 Pure error 884.14 5.00 176.83 – – Correction total 20906.81 29.00 – – – 2 2 R , 0.890; Adjusted R , 0.813; and p < 0.05 indicates significance at the 95% level. Appl. Sci. 2019, 9, 2856 7 of 13 Appl. Sci. 2019, 9, x FOR PEER REVIEW 8 of 14 Figure 2. (a–d) Surface plots indicating the eect of the rotational speed of the brushes v (rpm), peeling Figure 2. (a–d) Surface plots indicating the effect of the rotational speed of the brushes v (rpm), peeling time t (min), thawing temperature T ( C), and incubation time t (s) on the peeled surface area PSA p t time tp (min), thawing temperature T (°C), and incubation time tt (s) on the peeled surface area PSA (%) of cassava tubers while keeping the other variables constant. (e) Normal probability plot of the (%) of cassava tubers while keeping the other variables constant. (e) Normal probability plot of the residuals of PSA. (f) Plot of residuals versus predicted values of PSA. residuals of PSA. (f) Plot of residuals versus predicted values of PSA. The mathematical equation obtained from RSM for the peel loss (PL) of cassava tubers is presented The mathematical equation obtained from RSM for the peel loss (PL) of cassava tubers is in Equation (4). presented in Equation (4). 𝑃𝐿 = −739PL .80949 = 739.80949 + 1.50160+ ∙ 𝑣 1.50160 − 17.99998 v 17.99998 ∙ 𝑡 +t 9+ .49199 9.49199 ∙ 𝑇 +T3+ .3050 3.30502 2 ∙ 𝑡 t + + 0 0.018653 .018653v ∙ 𝑣 p t t∙𝑡 0.015025 − 0.01502 v5T∙