Dynamic Performance Analysis for an Absorption Chiller under Different Working Conditions
Dynamic Performance Analysis for an Absorption Chiller under Different Working Conditions
Wang, Jian;Shang, Sheng;Li, Xianting;Wang, Baolong;Wu, Wei;Shi, Wenxing
2017-08-05 00:00:00
applied sciences Article Dynamic Performance Analysis for an Absorption Chiller under Different Working Conditions Jian Wang, Sheng Shang, Xianting Li, Baolong Wang, Wei Wu and Wenxing Shi * Beijing Key Laboratory of Indoor Air Quality Evaluation and Control, Department of Building Science, Tsinghua University, Beijing 100084, China; luoxueyingyi@163.com (J.W.); shangsheng100@126.com (S.S.); xtingli@tsinghua.edu.cn (X.L.); wangbl@tsinghua.edu.cn (B.W.); wuwei61715253@126.com (W.W.) * Correspondence: wxshi@tsinghua.edu.cn; Tel./Fax: +86-10-6279-6114 Received: 4 July 2017; Accepted: 31 July 2017; Published: 5 August 2017 Featured Application: The dynamic performance of the absorption chiller (AC) under different working conditions in this work is significant for the operation of the whole system, of which the stabilization can be affected by the AC transient process. Abstract: Due to the merits of energy saving and environmental protection, the absorption chiller (AC) has attracted a lot of attention, and previous studies only concentrated on the dynamic response of the AC under a single working condition. However, the working conditions are usually variable, and the dynamic performance under different working conditions is beneficial for the adjustment of AC and the control of the whole system, of which the stabilization can be affected by the AC transient process. Therefore, the steady and dynamic models of a single-effect H O-LiBr absorption chiller are built up, the thermal inertia and fluid storage are also taken into consideration. And the dynamic performance analyses of the AC are completed under different external parameters. Furthermore, a whole system using AC in a process plant is analyzed. As a conclusion, the time required to reach a new steady-state (relaxation time) increases when the step change of the generator inlet temperature becomes large, the cooling water inlet temperature rises, or the evaporator inlet temperature decreases. In addition, the control strategy considering the AC dynamic performance is favorable to the operation of the whole system. Keywords: absorption refrigeration; water-lithium bromide; single effect; transient; relaxation time 1. Introduction With the speed-up of urbanization, the energy consumption of air conditioning and refrigeration keeps increasing continuously [1]. The vapor compression chiller is widely applied due to its attractive advantages, such as high efficiency, low costs, quick response time, etc. [2,3]. But it usually consumes a significant quantity of high-grade electricity, and large-scale application can cause overload of electricity generation and transmission [4]. As a potential solution to the energy and environmental problems, the absorption chiller (AC), which is mainly driven by fossil fuel, renewable energy or low-grade waste heat, is being more and more popular [5,6]. Moreover, AC has a competitive primary energy efficiency compared to electricity-driven chiller, and can adopt environmentally friendly working fluids, such as H O-LiBr and NH -H O [7]. 2 3 2 A number of researchers have studied the steady-state performance of AC by both theoretical simulations [8–10] and experiments [11–14]. However, the real-time operation of a commercial AC is governed by continuous transient processes, and the relaxation time required to achieve a new steady-state is rather long compared to the vapor compression chiller with a similar cooling capacity [15,16]. What’s more, the dynamic process of AC is essential for the adjustment of AC and the control of the whole system, of which the stabilization can be affected by the transient process. Appl. Sci. 2017, 7, 797; doi:10.3390/app7080797 www.mdpi.com/journal/applsci Appl. Sci. 2017, 7, 797 2 of 18 Under this circumstance, the dynamic performance of AC has been studied, including various working fluids like H O-LiBr [17], NH -H O [18] and CO -[bmim][PF6] [19], different absorption cycles like 2 3 2 2 double-effect AC [20] and diffusion AC [21], as well as alternative method like exergy analysis [22]. Butz and Stephan [23] developed a dynamic model of an absorption heat pump, the heat source flow rate had a 20% stepwise change, and the heat sink inlet temperature linearly increases 5 K within 300 s. The accuracy of the model was good as compared with a real machine. Jeong et al. [24] carried out the numerical simulations of a steam-driven absorption heat pump recovering waste heat, the storage terms in the model included the thermal capacities of the containers and the solution mass storage in the vessels, but lacked the thermal inertia of the heat exchangers. During the shut-off period of the system, the simulated values of the absorption heat, condensation heat and evaporation heat showed good agreement with the operational data. Kohlenbach and Ziegler [16,25] established a dynamic model of an absorption chiller, which considered the transport delays of the solution cycle, thermal storage and mass storage. The thermal capacities of all the components were divided into internal and external parts. The work also analyzed the effects of the thermal storage and transport delay on the relaxation time. But the model was a little over-simplified, since the evaporation latent heat, sorption latent heat and weak solution mass flow rate were all considered as constants. Evola et al. [26] presented a dynamic model and its experimental verification for a single-effect absorption chiller, taking into account the thermal inertia of the heat exchangers, containers and solution storage. The largest relative error between the model and experiment was 5%. And a 10 K step change of the driving temperature was investigated. However, the cumulated heat capacities of all components, which should vary with the fluid storage, were considered as constants in this work. Ochoa et al. [15,27] completed the dynamic analysis on an absorption chiller, which considered the mass, species and energy balance. The convective coefficients were calculated with the mathematical correlations to determine the variable overall heat transfer coefficients by updating the thermal and physical properties in time. Comparing the model with the experiment, the maximum relative errors were 5% in the chilled water circuit and within 0.3% in the cold water cycle, respectively. But the heat exchange efficiency of the economizer was unchangeable in this work. Nevertheless, previous studies [15,16,25–27] only concentrated on the dynamic response under a single working condition. They didn’t show how long it takes to reach a new steady-state, for example, under different cooling water temperatures. However, this is important for the adjustment of AC and the control of the whole system, because the working conditions are usually variable. Towards this end, the objective of this work is to conduct dynamic performance analyses for single-effect AC under different working conditions, including different generator inlet temperatures, cooling water inlet temperatures and evaporator inlet temperatures. 2. Principle The single-effect AC is shown in Figure 1, with H O-LiBr as the working fluid. The driving heat (point 13, 14) is supplied to the generator, desorbing the refrigerant vapor (point 1) from the solution. Then, the vapor becomes liquid (point 2) in the condenser, and the condensation heat is transferred to the cooling water (point 18, 19). Subsequently, the refrigerant is throttled by the valve and reaches the evaporator (point 4). And then, it evaporates to extract heat from outside (point 15, 16), producing a cooling effect. Finally, the refrigerant vapor arrives in the absorber (point 5) to complete an absorption process. Appl. Sci. 2017, 7, 797 3 of 20 Appl. Sci. 2017, 7, 797 3 of 18 Figure 1. The schematic of single‐effect absorption chiller. Figure 1. The schematic of single-effect absorption chiller. In the meanwhile, the strong solution leaving the generator (point 10) passes through the In the meanwhile, the strong solution leaving the generator (point 10) passes through the economizer (point 11) and the throttle valve, also reaching the absorber (point 12). In the absorber, economizer (point 11) and the throttle valve, also reaching the absorber (point 12). In the absorber, the strong solution becomes weak solution (point 7) by absorbing refrigerant vapor, and the cooling the strong solution becomes weak solution (point 7) by absorbing refrigerant vapor, and the cooling water removes the released absorption heat (point 17, 18). Thereafter, the pressure of the weak solution is increased by a pump (point 8), and then its temperature rises in the economizer (point 9). With the weak solution returning to the generator, the next circulation repeats. 3. Modelling The steady and dynamic models of the single-effect AC are built up on the basis of mass, species and energy conservation. The analyses are completed using the backward difference method and the Engineering Equation Solver (EES) software, which has been used by a lot of researchers for thermal modeling of absorption systems [28,29]. 3.1. Assumptions Some necessary assumptions used in the mathematical models are made as follows [15,16,26,27]: (1) There is no heat exchange between the components and the ambient; (2) The pressures in the generator and the absorber are equal to those in the condenser and the evaporator, respectively. (3) The solutions leaving the generator and the absorber, and the refrigerants at the outlet of the condenser and the evaporator are saturated; (4) The transport delays in the fluid cycles are neglected; (5) The enthalpies of the fluids at the inlet and outlet of the throttle valves are equal. 3.2. Mass and Species Conservation The mathematical equations of the generator and the condenser are similar to those of the absorber and the evaporator, respectively. So the generator and the condenser are selected to present the detailed Appl. Sci. 2017, 7, 797 4 of 18 models, and all these equations can be extended to the absorber and the evaporator, given necessary adjustment for flow directions and fluid properties. 3.2.1. Generator (1) In a transient process, the solution mass storage in the generator depends on the entering weak solution, leaving strong solution and the desorbed vapor refrigerant, as illustrated in Figure 1. The mass conservation equation is: d M s,g m m m = (1) w s v,des dt where m is the mass flow rate of the weak solution entering the generator (point 9), kg/s; m is the w s mass flow rate of the strong solution leaving the generator (point 10), kg/s; m is the mass flow v ,des rate of the refrigerant desorbed from the solution, kg/s; and M is the solution storage mass in the s ,g generator, kg. (2) The species conservation for the generator is: d( M x ) s,g s m x m x = (2) w w s s dt where x is the weak solution mass concentration (point 9); x is the strong solution mass concentration w s (point 10). The properties of the fluids stored in the containers are assumed to be same as those of the leaving fluids [16,26]. (3) For the vapor in the generator, the mass conservation equation is: d M v,g m m = (3) v,out,g v,des dt where m is the mass flow rate of the refrigerant leaving the generator (point 1), kg/s; and M is v ,out,g v ,g the refrigerant vapor storage in the generator, kg. (4) The volume of the solution storage plus that of the vapor storage is the volume of the whole generator: M M s,g v,g + = V (4) r r 10 1 where r and r are the densities of the solution and the vapor stored in the generator, kg/m ; and V 10 1 is the generator volume, m . (5) The volumetric flow rate of the weak solution (Vol , point 7) conveyed by the pump is set as a constant, while the strong solution flow rate is determined by the pressure and the height difference between the generator and the absorber [16,26]: 2 r p p + r g ( H + z ) 10 g a 10 g g m = Cd S (5) s g where Cd is the discharge coefficient; S is the valve section area between the generator and the absorber, m ; p and p are the pressures in the generator and the absorber, Pa; g is gravitational g a acceleration, m/s ; H is the vertical distance between the bottom of the generator and the solution inlet of the absorber, m; and z is the resistance coefficient indicating the pressure losses in the valve and the pipes. 0.0002 z = 1400 (6) g Appl. Sci. 2017, 7, 797 5 of 18 where z is the solution height inside the generator, which is calculated by: s,g z = (7) r A 10 g where A is the bottom area of the generator, m . 3.2.2. Condenser For the condenser, the principle is similar, but these equations are simpler, since there is only one species. (1) Vapor storage equation: d M v,c m m = (8) v,out,g l,c dt where m is the mass flow rate of the refrigerant condensed from the vapor in the condenser, kg/s; ,c and M is the refrigerant vapor storage in the condenser, kg. v ,c (2) Liquid storage equation: d M l,c m m = (9) l,c l,out,c dt where m is the mass flow rate of the refrigerant liquid leaving the condenser (point 2), kg/s; and ,out,c M is the refrigerant liquid storage in the condenser, kg. l ,c (3) The condenser is also filled with liquid and vapor: M M v,c l,c + = V (10) r r 1 2 where r and r separately are the densities of the vapor and the liquid stored in the condenser, kg/m ; and V is the condenser volume, m . (4) The mass flow rate of the refrigerant liquid leaving the condenser is: 2 r p p + r g ( H + z ) 2 g a 2 c c m = Cd S (11) l,out,c where S is the valve section area between the condenser and the evaporator, m ; H is the vertical c c distance between the bottom of the condenser and the liquid inlet of the evaporator, m; and z is the resistance coefficient used to reflect the pressure losses in the pipes between the condenser and the evaporator. 0.0002 z = 1400 (12) where z is the liquid height inside the condenser, and calculated by: l,c z = (13) r A 2 c where A is the bottom area of the condenser, m . 3.3. Energy Conservation 3.3.1. Generator In the generator, outside heat source (point 13, 14) transfers the driving heat to the inside working fluids, as shown in Figure 2. Since there are thermal storages like the heat exchanger, the container and the solution storage, the machine needs some relaxation time to achieve a new steady-state. Thus, the thermal capacities are taken into consideration in the model. Appl. Sci. 2017, 7, 797 6 of 18 (1) External heat exchange occurs between the driving heat source (hot water) and the heat exchanger, which is assumed to have a uniform temperature [26]. Thus, the energy balance equations are: Q = Vol r C p (T T ) (14) g,ext g wa,g wa 13 14 Q = U A L MT D (15) g,ext ext,g ext,g Appl. Sci. 2017, 7, 797 7 of 20 (T T ) (T T ) 13 14 hx,g hx,g L MT D = (16) ext,g T T hx,g ln( ) T T hx,g where Q is the external heat exchange rate in the generator, kW; Vol is the volumetric flow rate g ,ext g of the hot water in point 13, m /h; r . is the density of the hot water at its inlet temperature T , wa,g 13 kg/m ; Cp is the specific heat of the hot water, kJ/(kgK); T is the generator inlet temperature, wa 13 C; T is the generator outlet temperature, C; UA is the product of the external heat transfer 14 ext ,g coefficient and external heat transfer area for the generator, kW/K; LMTD is the external logarithmic ext ,g mean temperature difference, C; and T is the uniform temperature of the heat exchanger in the ,g hx generator, C. Figure 2. The energy flow diagram in the generator; LMTDext,g: external logarithmic mean Figure 2. The energy flow diagram in the generator; LMTD : external logarithmic mean temperature ext ,g temperature difference in the generator. difference in the generator. (2) Internal heat exchange between the heat exchanger and the working fluids is: (2) Internal heat exchange between the heat exchanger and the working fluids is: QUA LMTD (17) g,, int int g int,g Q = U A L MT D (17) g,int int,g int,g () TT (TT) hx,9 g hx,g 10 LMTD int ,g TT hx,9 g (18) (T T ) (T T ) hx,g 9 hx,g 10 ln( ) L MT D = (18) int,g TT T